High power, high-wavelength Carbon Dioxide lasers are widely used for material processing, namely for their versatility and relatively low cost as compared to solid-state laser … Universal Laser Systems used their PLS6.150D CO2 laser system for every test in conjunction with air assist, a honeycomb cutting table, and dual-laser configuration. Cnc Laser Cutting Machine For Foam Board Manufacturers, Factory, Suppliers From China, We believe that a passionate, innovative and well-trained team will be able to establish good and mutually beneficial business relationships with you soon. They noted the following in their report: “The concentration of the detected compounds did not exceed their respective OSHA PEL at any level of filtration during this study.” It’s official, and we have the lab report to back it up: Laser cutting foam Precision Board is completely safe. After you've focused, manually move the table up by .15". When laser cutting foam no pressure is applied to the material. 99. Also, keep the power setting as low as possible. High power, high-wavelength Carbon Dioxide lasers are widely used for material processing, namely for their versatility and relatively low cost as compared to solid-state laser systems. Watch as the laser quickly and efficiently cuts the shape of tools for a perfectly secure fit. Laser engraving of EVA foam with a CO 2 laser creates depth with a slightly tacky surface, melted edges, and a darkening of the surface. Temperature resistance from -10°C up to +70°C. Test Your Material to Determine Laser Speed and Power Settings: In this Instructable we will use a test file to find out how the laser works with your material when it is cutting and engraving at different speed and power settings. If you look at the pic above for step 4, you can see the cut on the left has a pretty wide kerf even on the top surface. FREE Shipping. So we turned to Universal Laser Systems to give us a hand with laser cutting foam HDU. Laser Cutting Foam Precision Board with Universal Laser Systems. Creative applications, such as souvenirs and photo frames, are also a great use for laser-cut foam. As for the cutting and engraving tests, you can see for yourself how they turned out. Copyright 2021 by Coastal Enterprises. When cutting multi-layer material, the laser beam can be precisely controlled to cut through the top layer without cutting through the other layers of the material. 00. Sorry, your blog cannot share posts by email. Only 6 left in stock - order soon. We are able to offer the products and solutions you want. Laser cutting is the complete removal and separation of material from the top surface to the bottom surface along a designated path. Foamwerks Straight Foamboard Cutter with Adjustable Blade, 1/8 - 1/2 inch. 4.5 out of 5 stars 112. If the concavity is bothering you, then just use the laser to mark the cuts, then slide an Xacto knife along it to cut it. Laser cutting of foam core board with a CO 2 laser produces a clean color-free concave edge where the foam retracts slightly from the edge, leaving the cardstock unaffected. We use our Trotec Speedy 400 100w laser cutting machine. Take a look at these attached photos. All settings noted use the default resolution which is 500 or 600, depending on the make of your laser system. All Rights Reserved. You can work directly from the design program, which is very important especially in the area of rapid prototyping. For those with access to the necessary equipment, lasers can be an effective means of cutting, engraving, and marking various materials. Foam Board Laser Cutting Machine Manufacturers, Factory, Suppliers From China, We have now a experienced crew for international trade. Get it as soon as Tue, Jan 12. Even the ultra-lightweight PBLT-4 can be engraved to a high degree of precision and surface detail. Whether it’s for a souvenir, house ornament, or photo frame, laser technology is customizable … The word is finally in: Precision Board is perfect for laser cutting and engraving, so get out there and laser it up! The word is finally in: Precision Board is perfect for laser cutting and engraving, so get out there and laser it up! $345.99 $ 345. Clamping or any other type of fixation is therefore not required. Hence, you need to choose carefully in accordance with the type of foam board laser cutting machine suiting your laser machines. Laser Cutter Settings for 3/16" Foam Board: Kris Steward : 1/19/15 9:10 AM: Hi All, I was experimenting with cutting some foam board last night and wanted to share my findings. Optimized cut settings. Since CO2 lasers cut and engrave by literally burning through the material with focused beams of light, the laser operator is always in close proximity to the effluent, and usually in an enclosed space. The laser is a highly flexible tool: Everything is possible, from prototype construction through to series production. The 1.06 micron wavelength is the best choice of cutting, engraving, and marking metal foam. That way I know I've put in the minimum amount of energy and thus minimized the chances of excessive "melt back" away from the centerline of the kerf. Make a Flat Sign 3D with Precision Board HDU! And any business that relies on packaging knows the importance of cutting foam to match precise contours of items and boxes. I was using Elmer's brand 3/16" foam board, it has thick white paper on both sides. We are able to solve the problem you meet. 4.3 out of 5 stars 170. For the OSHA PEL test we chose our heaviest material, PBHT-75. To test the efficacy of cutting and engraving, we chose to use our lightest density, PBLT-4, and one of our most popular signage densities, PBLT-15. Post was not sent - check your email addresses! ACRYLIC POWER: SPEED: PPI: PASSES: DEPTH: LIGHT RASTER ENGRAVE: 22: 100: 500: 1.002″ DEEP RASTER … Smart-X is made from 100% polystyrene (no adhesive between core and cover layers) and thus can be cut on the laser. For the tests, we chose to use a selection of densities of Precision Board to achieve the most accurate results. Platform Size – Must be large enough to hold the largest sheets of foam that will be laser processed or be equipped with Class 4 capability and safety precautions for processing larger sheets. Laser cutting foam HDU is a great processing method, so click here for a free sample and start laser cutting Precision Board today. Soft foam made of polyurethane is used, for example, for inlays in the packaging industry. For the OSHA PEL test on PBHT-75, Universal Laser Systems used a sophisticated RTGA Mass Spectrometer and a carbon monoxide detector to monitor the levels of effluent at all times during testing. Laser Cutting Foam Precision Board: OSHA Approved, Highly Effective. *** Disclaimer: Please be advised that there can be some charring/burn marks on the edges. The black foam you’re looking at is a material called EVA. Wavelength – The 10.6 micron wavelength is the best choice for laser cutting and engraving polymer foams. Laser cutting of EVA foam with a CO 2 laser produces a wide cut with some light brown discoloration. Epilog's laser systems are designed to be as easy to use as a paper printer, you can create a design in a graphic software program of your choice and print it directly to the laser cutting machine. Make sure to hold the knife perfectly perpendicular, as you'll naturally angle your hand with your handedness. Being suitable for digital printing and laser cutting, SMART-X® is a lightweight, all-plastic foam board. EVA foam is characterised with very low water absorption, softness, and good shock absorption. With laser cutting, a foam insert can be cut according to the exact shape of the items to be stored. foam board laser cutting machine are typically designed to benefit your laser equipment. Today I was cutting plywood 3 mm and I noticed that the better results are without „optimized cut settings” . It is especially suitable for sophisticated applications through combination of printing and laser cutting applications, offering new possibilities in the field of visual communication. … 3.7 out of 5 stars 59. Creating Faux Stone Artifacts with Precision Board HDU, Precision Board Replaces Sheet Metal Architecture on Church Built in 1841, CNC Routing PBLT-75 HDU – High Density Urethane Tooling Board, Need For Speed: 2014 Human Powered Vehicle Competitions. This week we're launching our new laserable foam board called Smart-X. Foam is a very well-suited material for laser cutting, laser engraving and laser marking, especially that which contains polyester (PES), polyethylene (PE or polyurethane (PUR). By utilizing the vector template and placing your tools in their designated spots, you can also use the foam as a jig to perfectly mark or serialize your tools! "Our laser has been a phenomenal step up from the mechanical engraver we used to use. $3,995.00 $ 3,995. EVA stands for ethylene-vinyl acetate and it’s a copolymer. Usually, foam boards are cut only on routers, vinyl and die cutter since they are made from PVC and are not suitable for a laser. Foam comes in a variety of densities and degrees of hardness. Laser machines can cut wood, paper, plastic, fabric, foam, and much more with such high precision and speed, giving lasers a clear advantage over other types of cutting technologies. I won’t leave you in suspense: Precision Board passed every test with flying colors. Common uses for foam materials such as these include suitcase inserts or padding, and for seals. With this in mind, we set out to test the limits of our Precision Board Plus. As for the cutting and engraving tests, you can see for yourself how they turned out. This characteristic can vary depending on the material thickness. The level of detail achieved on every sample is simply incredible. FREE Shipping on orders over $25 shipped by Amazon. This week we're laser cutting foam to create foam inserts forour industrial tools. LE-4040 Desktop Laser Engraver 5000mW Class 4, 40x40cm CNC Laser Engraving Machine Wood Cutter Carving for Acrylic Leather MDF Logo Picture DIY Making GRBL Control. You can also use laser cut foam for artistic purposes – souvenirs or photo frames. In laser cutting of seals, a foam-cutter machine is ideal because of the contactless cutting and high precision of the laser equipment. Power settings that are too high can melt and distort many materials. Polyurethane is also used for foils and textiles, in particular for technical applications. For our tests, we wanted to ensure that the effluent byproducts of Precision Board did not exceed OSHA’s Permissible Exposure Limits (PEL), federal regulations that dictate safe chemical exposure levels. You can UV print the surface with any design, add registration marks, and transfer it to our JobControl Vision camera system to read and cut exactly where you want to!Use Smart-X for UV-printed displays and signage as well as letter backing. The level of detail achieved on every sample is simply incredible. You should really feel free of charge to speak to us. The Ultimate Hobby Laser Cutting & Engraving Machine. In the video, white eva foam thickness is 5mm, black one is 10mm, cut by Reci 100W Co2 laser tube machine. Cutting 1/8″ and 3/16″ Foam Board with the 1.7W laser upgrade kit By jtechphotonicscom on December 9, 2013 in Uncategorized We have been getting a lot of inquiries about the ability to cut hobby foam core board. The following are suggested laser cutter configuration settings for various materials. Too much oomph. Announcing the February Instagram Contest. Suggested Laser Cutter Settings. If you have other settings you’d like to suggest, please send an email to design_help@ncsu.edu with the details. Laser marking of EVA foam is not possible with the 9.3, 10.6, or the 1.06 micron wavelengths. Get it as soon as Mon, Jan 11. It’s quite a difference, but it requires a lot more time and precision to pull-off so it’s very much a “budget depending” kinda option when it comes to CNCROi.com producing something comparable for you. Foam can be used for suitcase inserts, padding in bags or even seals. This would give us a good idea of the surface definition and cut precision we could achieve with Precision Board, as it will only improve with denser material. This is a technique called “tool shadowing” and makes sure that they don’t move around and get damaged while being transported. When cutting foam, I tune the settings so the foam is just barely cut through on the bottom. 79 $19.78 $19.78. Having less variables will help to find the optimum settings faster. CO2 lasers are ideal for projects that require cuts or engravings so precise that they prevent the use of hand tools, or even a CNC router. After you've modified the artwork to your liking, insert your foam piece into the laser and send the job over with the correct parameters for your machine. If the released gasses have any harmful properties, this could pose a serious hazard to the operator’s safety. Foam cutting can also be used to create products with a more artistic flair. I thought that if I use these optimised cut settings it would be better . Laser cutting can be performed on a single layer material or multi-layer material. But with such a volatile cutting technology, extra precautions need to be observed to ensure the safety of the laser operator. The foam isn't very dense, so you likely will not need an abundant amount of power to cut through it, and you can always run it again if the laser … Laser engraving of foam core board ablates the cardstock surface exposing the polystyrene foam underneath. What is special about laser cutting of foam? Not only did we want to ensure that Precision Board could be effectively processed using a CO2 laser, we wanted to prove that it was completely safe to do so. Laser Cutter Settings for 3/16" Foam Board Showing 1-5 of 5 messages. Usually ships within 3 to 5 weeks. Please feel free to contact us for more details. 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